Technical

Technical
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Precision bearing operation check test

Date2019-07-04Click:427

After the bearing is installed, check the operation in order to check if the installation is correct. The small machine can be rotated by hand to confirm whether the rotation is smooth. The inspection items have poor operation due to foreign matter, scratches, and indentations. The installation is poor, the torque generated by the mounting is not stable, and the torque is too large due to too small clearance, installation error, and sealing friction. Wait. If there is no abnormality, the power running can be started.


Large machinery cannot be rotated manually, so the power is cut off immediately after the start of the no-load, the machine is idling, and the presence or absence of vibration, noise, and contact of the rotating parts is checked. After confirming that there is no abnormality, the power is turned on.


The power running starts from the no-load low speed and slowly increases to the rated operation of the specified conditions. The items to be checked during the test run are whether there is abnormal sound, change in bearing temperature, leakage or discoloration of the lubricant, and the like. If an abnormality is found, stop the operation immediately, check the machine, and remove the bearing check if necessary.


The bearing temperature can generally be estimated based on the external temperature of the bearing housing. However, it is more accurate to directly measure the temperature of the outer ring of the bearing by using the oil hole. The bearing temperature gradually rises from the start of the operation, and the temperature is usually stable after 1 to 2 hours. If the bearing is poorly installed, the temperature will rise sharply and an abnormally high temperature will occur. The reasons are such as excessive lubricant, too small bearing clearance, poor installation, excessive friction of the sealing device, and the like. In the case of high-speed rotation, the selection of the bearing structure and the lubrication method is also the cause.


The rotation of the bearing is checked with a stethoscope, etc., and there are strong metal noise, abnormal sounds, irregular sounds, etc. to explain the abnormality. The reasons are poor lubrication, poor accuracy of the shaft or housing, bearing damage, and foreign matter intrusion.